Handling glass panels

Our glass panels are made from toughened safety glass, and the glass is very strong but not unbreakable.

Glass panels are wrapped in cardboard and have plastic corner bumpers for safety.

Handling your glass panels safely is easy if you follow our tips:

Dress for safety

Always wear gloves and work boots when handling glass. A long sleeve shirt, safety glass

Prepare the area

Make sure you’ve got a soft place to rest the panels, timber blocks, blanket or old towels work well.

Ensure you’ve got a clear, dry path when carrying the panels.

Bring a buddy

Working with a partner will help you lift heavy panels safely. And you’ll get the job done faster.

Handle with care

Use glass suction cups and put the glass down gently, so you don’t damage it. Don’t knock the panels against each other, the corners of the glass are its weakest point make sure you don’t tap the corner on something hard like concrete as the panel could shatter.

Watch our glass handling video

Storing the glass panels

Your glass order will arrive on a pallet with panels strapped in flat a pack, and the pack is wrapped in plastic, ensure once you have unwrapped the pallet that you don’t leave the glass panels exposed to rain, the cardboard wrapping will get wet, and it will be challenging to unload the glass.

Moving the glass panels

Glass panels are a two-person lift, panels are heavy and can be awkward to maneuver into place, laying the panels flat on timber gluts is the safest and easiest solution.

Unboxing the glass panels

Glass panels are wrapped in a white film and packaged in a cardboard box, and each panel has four plastic safety corners to prevent damage from bumps in transport. The cardboard packaging has a taped join on one side.

Using a sharp knife cut the tape on each end of the box and a lift the cardboard packing up to cut the tape, making sure the knife blade does not scratch the glass. Open the box and fold back the cardboard, remove the white protective film and leave the plastic corners on the glass until the panel is in its final location.

Installing the glass panels

For flanged/bolt down spigots:

  1. Have two pieces of timber, 90x45mm or similar directly in front of the spigots that the glass panel will be installed to.
  2. Place a plastic corner protector in each spigot to hold open the spigot to receive the glass.
  3. Ensure the spigot clamping screws are out and the cover ring is installed on the spigot.
  4. Carry the glass panel to the location to be installed, place the glass panel on the timber blocks to enable you to change hand positions to insert the glass.
  5. Ensure the stamp on the corner of the glass is at the bottom of the panel if you’re really fussy make sure the stamp is on the same side for all panels.
  6. Carefully lift the glass making sure it is vertical and lift the panel in slowly to the spigots.
  7. The plastic corners will pop out of the side of the spigot once the glass is lowered in position.
  8. Adjust the position of the glass for correct location and ensure the panel is level and plumb, tighten the spigot clamping screws. Repeat for each panel.

 

For core drilled spigots:

  1. Glass panel installation is a two-person job, don’t attempt this solo as you’ll potentially damage the glass or yourself!
  2. Spigots and cover rings are fitted to the glass, and the glass panel and spigots are lifted together and inserted into the holes in the concrete slab, the panel of glass rests on leveling blocks to hold the glass at the correct height.
  3. Spigots are fitted to the glass at spacings recommended in the installation guide.
  4. A rubber band is used to hold the cover ring in place.
  5. Ensure the stamp on the glass is at the bottom of the panel.
  6. Ensure the spigot is square to the sheet of glass at the correct spacing and clamping screws are securely tightened.
  7. Once the glass panel is prepared for installation place a sheet of cardboard in front of the spigot holes to rest the spigots on, by doing this, it will prevent the spigots from marking the surface.
  8. Carry the glass into the location and place the panel in the upright position onto the cardboard, standing on each end of the glass panel, lift the glass into the core holes resting on the leveling blocks. Once in place, the glass needs to be braced in location. Repeat for each panel.

 

For pin fixed/side mounted glass:

  1. Glass panel installation is a three-person job, don’t attempt this solo as you’ll potentially damage the glass or yourself!
  2. Standoff bodies are fitted to the wall, six standoffs per panel.
  3. Prepare the glass panel by unboxing the panel ready for installation.
  4. Ensure the standoffs have studs inserted and the plastic bushes are fitted to the studs to ensure there is no glass to metal contact. The body fitted to the wall should have the washer installed. The standoff cap should have the self-adhesive washers fitted.
  5. At the location of the installation, place a cardboard sheet or timber blocks on the ground to protect the glass. Carry the panel to the installation location ready for fitment.
  6. The person on the lower level should have the six standoff caps ready to secure the glass.
  7. The glass must be lowered from the balcony or platform by two people, and the third person guides the panel down over the standoffs making sure not to scratch the glass or hit the studs. Place them over the studs resting on them.
  8. Once the panel is in the location, the caps can be screwed on the studs securing the glass in position. With the standoff tool, the caps can be tightened in place. Repeat for each panel.

 

And remember to slip, slop, slap

Always be sun safe when you’re working outside.

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What our customers say about us.

Paul @ Exakt Glass was amazing, so helpful and patient. Prices & Service was amazing. Highly recommend Exakt Glass
Michael Bishop
Michael Bishop
02:36 21 Jul 18
Exakt Glass were by far the best experience of the whole pool build. Beautiful product, competitive pricing and the best service and support of all the suppliers we dealt with. No affiliation, just really impressed with these guys.
Perry Peters
Perry Peters
23:46 06 May 18
The team at Exakt Glass were very helpful in finding the right solution for me. Their assistance allowed me to get the exact product I needed and the delivery time was exceptional. Thank you for your help.
Andy
Andy
08:14 29 May 18
This was nothing but a perfect retail experience. Being in Alice Springs we're used to getting either overcharged or under cared for. After my first phone call with Exakt, Jason politely said he was with a customer and would call back in 10 minutes. I'd had this before in Alice and never had the return call - alas, 9 minutes later Jason was on the line. Jason and I discussed my needs and 20 minutes later I had a quote. I settled the account that afternoon and the products were on the truck the very next day. I received the goods, all in order in a shorter time frame than what I would have received the quote, let alone goods normally. Go with these guys if you want someone that cares for about having a point of difference - being good customer service and responsiveness.
Shane Cadan
Shane Cadan
22:22 05 Apr 18
Great product, good efficient service at a very competitive price.l would use them again without a doubt.
John Van Den Dungen
John Van Den Dungen
12:40 21 Jul 18

Accreditation

When you buy your DIY glass fencing from us, you can guarantee that you’ll be getting glass that’s certified to Australian standards. All our glass panels are Grade A toughened safety glass, which means that you can rely on our DIY glass balustrade and pool fencing to keep you and your family safe.

Phone: 1300 345 277 Let us do the hard work for you